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Manufacturing Operations
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2011505 Requisition #
Johnson Controls is a global diversified technology and multi industrial leader serving a wide range of customers in more than 150 countries. Our 117,000 employees create intelligent buildings, efficient energy solutions, integrated infrastructure and next generation transportation systems that work seamlessly together to deliver on the promise of smart cities and communities. Our commitment to sustainability dates back to our roots in 1885, with the invention of the first electric room thermostat. We are committed to helping our customers win and creating greater value for all of our stakeholders through strategic focus on our buildings and energy growth platforms. For additional information, please visit www.johnsoncontrols.com or follow us @johnsoncontrols on Twitter. 



STATEMENT OF JOB
Working under the supervision of Fire Protection Products Supervisor, the Restaurant Systems Assembler will assemble and test, inspect, and package small fire protection systems. Such as (R, K, A., Electric, Solenoid Switch, and Dual Switch) - 101, (1.5 Gallon, 3.0 Gallon, Electric, Regulated Actuator, and Dual Tank) - R102, (Electric, Regulated Actuator) - Piranha, PMD, DAD, EAD (Explosion Proof, Solenoid, 120V, 240V) AUTOMAN II, (with SQUIB), CHECKFIRE and SCAD. Assembles, tests and inspects component parts such as Pipe Systems (electric, dual switch, solenoid, basic, piranha) - Releases, Pressure and Electrical Switches, Triple Tees, Pull Stations, Actuation Devices, Regulated Actuators, Power Interrupters, (valves, and water valve piping) - Piranha, and R-102 Bracket Assemblies. Rework and retrofits are occasionally involved. The company reserves the right to rotate employees to other departments or work assignments within the organization as needed based upon skill set, production needs, etc.


ENVIRONMENTAL, HEALTH, AND SAFETY OBLIGATIONS
Comply with the following Environmental, Health and Safety duties as a condition of employment:
Comply with safety rules
Attend and Participate in Safety Training
Participate actively in the safety process
Ask questions if something isn’t known
Report all accidents and injuries immediately
Submit suggestions to improve safety
Know responsibilities in the event of an emergency (i.e. what to do in the event of an alarm for fire, chemical spills, tornados, etc.)
Be a coach to others who are acting unsafely
Must have Lock-out tags after 6 months
Attend and participate in all hazardous and non-hazardous waste trainings.
Ability to recognize chemical hazardous labels.
Spill management and clean-up.
Air shutoff locations.
Capability to follow satellite accumulation rules and requirements.
Proficiency to recognize hazardous wastes in your area and manage properly.




QUALIFICATIONS
Must be 18 years of age and have a HS Diploma or equivalent.  Must be able to work from prints and assemble systems using a variety of hand tools. Job requires ability to read, write and understand math. A basic understanding of mechanical and electrical functions is helpful. Working in a standing position is required for the majority of the shift.


DUTIES
1. Following blueprints, sets up and assembles component parts such as releases, switches for 101, 102, CHECKFIRE, PIRANHA, AUTOMAN, SCAD, PMD, EAD, AND DAD.  Measures, cuts and solders wiring.  Uses small hand, power tools and air wrenches.
2. Assembles manually operated actuators, electrical junction boxes, and actuating devices.  Uses small hand and power tools.
3. Air tests variety of pneumatic receiver actuators to assure proper functioning.  Air tests quick opening valve actuators on large nitrogen cylinder systems to 200 pounds psi.
4. Assembles and air tests pressure trips to 240 pounds psi.
5. Performs manual and electrical testing by resetting release mechanism, attaching proper wires to terminals or electrical test unit and checking various electrical modes to assure proper actuation and continuity of 101, 102, and Piranha releases.  Also tests printed circuit boards for AUTOMAN series.
6. Restaurant Systems Assembler is responsible for inspecting all parts of every assembly made as per blueprints and written work instructions.  Assembler must be able to use all tools and gauges necessary to inspect each component part of assemblies.  Assembler is also responsible for recording all inspections made on proper inspection log sheets.  Assembler may also be called upon to show an ISO-9000 auditor how the inspections were performed and their record keeping for these inspections.
7. Attaches releases into control boxes on the 101 AUTOMAN series.  On 101-10 attaches extinguisher inside box and seals explosion proof AUTOMAN series with cement.
8. Electrically tests explosion proof solenoid switches with test unit on 12-24 DC, 120 VAC and 240 VAC models.
9. Following blueprints, sets up and assembles AUTOMAN and SCP (special control panel series) by such operations as attaching electrical terminal strips and mode lights, wiring harnesses and fitting correct pretested printed circuit board into terminal strip.  Uses small hand tools.
10. Tests AUTOMAN II with electrical panel to assure correct response for each mode tested.  Follow written procedure step by step.  
11. Uses ohm meter to adjust power supply on AUTOMAN III to prevent overload by listening for relay switch to engage while monitoring electrical current meter.
12. Aligns and glues nameplate labels on units.
13. Assembles and packages 101, 102, Piranha, CHECKFIRE and AUTOMAN series, including ULC and MPC units, by assembling mounting boxes per blueprints and production orders and placing them into cartons with correct literature and nameplates.
14. Records serial number on each nameplate according to UL specifications. 
15. Following blueprints and production orders, assembles component parts for SCAD (self-contained actuating device).
16. Following blueprints and production orders, assembles component parts for Triple Tee Assemblies, Pull Stations, R-102 Bracket Assemblies, and Liquid Agent Regulator Testing kits.
17. Assembles PMD (pressure makeup device) and DAD (detection actuation device), with jigs, fixtures and small hand tools.  Parts include such items as springs, puncture pins, seals, O-rings and relief valves.  Secures assembly with proper sealants.  Torques small parts in assembly procedure.  Stamp with dates and applies labels.
18. Associates must be knowledgeable in using the hand portable spectrometer to test PMD and DAD for leaks after filling them with nitrogen to 1800 psi.  Tests for pressure make up and puncture pin actuation by blocking off pressure and observing function.
19. Assembles warning device with component parts such as bulb, gasket and cover plate, then tests light bulb function.
20. Packages PMD, warning device and DAD with spare parts.
21. Reworks unit returned from customer by disassembling, repairing and reassembling unit with hand and power tools.  Tests repaired unit to assure proper actuation.
22. Assembles and packages Piranha units using blueprints and production orders.  Makes up component parts for Piranha units including releases, actuators, valves and water valves.
23. Restaurant Systems Assembler is responsible to keep an eye on supplies (shells, mounting boxes, cartons, lever brackets, etc.), track parts and inform supervisor when supplies are running low.  Assemblers make decisions as to when to change jobs to keep an even flow of work within the department.
24. Supporting the training and development of peers within the organization.
25. Performs housekeeping and other related duties as assigned by Supervisor.

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