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Machine Operator III - Sentry 2nd Shift

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Manufacturing Operations
📅
2010571 Requisition #
Johnson Controls is a global diversified technology and multi industrial leader serving a wide range of customers in more than 150 countries. Our 117,000 employees create intelligent buildings, efficient energy solutions, integrated infrastructure and next generation transportation systems that work seamlessly together to deliver on the promise of smart cities and communities. Our commitment to sustainability dates back to our roots in 1885, with the invention of the first electric room thermostat. We are committed to helping our customers win and creating greater value for all of our stakeholders through strategic focus on our buildings and energy growth platforms. For additional information, please visit www.johnsoncontrols.com or follow us @johnsoncontrols on Twitter. 


STATEMENT OF JOB
"Final Assembly" operators set up, operate, monitor and maintain the equipment as well as the product processed through the Final Assembly area. Machine Operator III are responsible for all training and sign offs regarding training of operators in Final Assembly.


ENVIRONMENTAL, HEALTH, AND SAFETY OBLIGATIONS
Comply with the following Environmental, Health and Safety duties as a condition of employment:
Comply with safety rules
Attend and Participate in Safety Training
Participate actively in the safety process
Ask questions if something isn’t known
Report all accidents and injuries immediately
Submit suggestions to improve safety
Know responsibilities in the event of an emergency (i.e. what to do in the event of an alarm for fire, chemical spills, tornados, etc.) and assist in evacuation process.
Be a coach to others who are acting unsafely
Must have Lock-out tags after 2 months
Attend and participate in all hazardous and non-hazardous waste trainings.
Ability to recognize chemical hazardous labels.
Spill management and clean-up.
Air shutoff locations.
Capability to follow satellite accumulation rules and requirements.
Proficiency to recognize hazardous wastes in your area and manage properly.



QUALIFICATIONS
Must be 18 years of age and have a HS Diploma or equivalent.  Must be willing to learn team skills and work in a team environment.  Daily routine requires being on your feet nearly 100% of the time, walking, standing, stooping or bending.  Must be able to lift, push and pull to remove extinguishers along the assembly line and pack extinguishers where average to heavy weight is involved.  Must be able to read, write, and understand simple math and work from blueprints.


DUTIES
Fill Equipment
1. Monitors equipment and controls of Fill and Material Handling System; regulates inputs (air dryer, compressor, chemical flow, vacuum pressure, etc.) and makes the appropriate system adjustments.
2. Inspect set up and ensure proper valves are open on the silos.
3. Check chemical temperature to ensure proper gassing levels.
4. Inspects product and records results per First Article Instructions and/or Work Instructions if required; makes appropriate system adjustments as a result of the inspection process.
5. Maintains equipment (vacuums equipment and area, cleans fill heads, etc. performs required Preventative Maintenance, etc.) per Work Instructions.
6. Change reclaimed chemical tote at change over and when full.
7. Changes over equipment for various model shells (units) and chemicals.
8. Reworks rejected units and returns them to the system.
9. Helps to maintain the accuracy of CILs, PMs, LOTO, and ODS documents.
Pre-Test Equipment
1. Manually loads/unloads units to the conveyors in the event of a Material Handling equipment breakdown.
2. Occasionally performs material handling duties (restocking parts, removing pallets, etc.).
3. Operate robot HMI interface.
4. Ensure tube length is to print standard.
5. Manually inserts head assembly and engages threads if required due to equipment breakdown.
6. Monitors equipment and controls of the auto Torqueing station (cycle times, torque parameters, etc.); manually verifies the torque of the head assembly per Work Instructions.
7. Adjust torque clamp hydraulic level
8. Monitors the Torque "Gaping" station and makes the necessary system adjustment to system.
9. Monitors equipment and controls of the Robot Gassing station.
10. Changes quills as needed on fast gassing machine.
11. Monitors gas mixture equipment and changes gas cylinder (banks) when required.
12. Manually inserts Ring Pins into units. 
13. Manually assembles the Safety Tie. 
14. Verifies the pull force of the Safety Seal per Work Instructions.
15. Monitors material handling system.
16. Inspects product and records results per First Article Instructions and/or Work Instructions if required; makes appropriate system adjustments as a result of the inspection process.
17. Maintains equipment per Work Instructions and makes appropriate system adjustments.
18. Changes over equipment for various model shells (units).
19. Restocks product component parts (Head Assemblies, Ring Pins, etc.) when required.
20. Reworks rejected units and returns them to the system.
21. Manually loads/unloads units onto/off the conveyor in the event of a Material Handling equipment breakdown.
22. Helps to maintain the accuracy of CILs, PMs, LOTO, and ODS documents.


Mass Spectrometer
1. Monitors equipment and controls of the Mass Spectrometer and handles rejected shells accordingly.
2. Makes calibration adjustments to mass spectrometer as needed.
3. Monitors and maintains oil levels.
4. Monitors the Labeler equipment.
5. Maintains equipment and tools per Work Instructions.
6. Changes over equipment for various models.
7. Inspects shells (critical dimensions, visual checks) and records results per First Article Instructions and/or Work Instructions if required; makes appropriate system adjustments as a result of the inspection process.
8. Manually loads/unloads units onto/off of the conveyor in the event of a Material Handling equipment breakdown.
9. Occasionally performs material handling duties (restocking parts, removing pallets, etc.).
10. Helps to maintain the accuracy of CILs, PMs, LOTO, and ODS documents.

Packaging System
1. Monitors equipment and controls of Packaging Machine, Print and Apply Labeler, Palletizing Machine, and Stretch Wrap Machine.
2. Manually places literature and hanger hook into cartons.
3. Maintains equipment performs required Preventative Maintenance per Work Instructions.
4. Makes adjustments to glue lines as needed.
5. Changes over equipment for various models.
6. Inspects uncartoned and packaged units and records results per First Article Instructions and/or Work Instructions if required; makes appropriate system adjustments as a result of the inspection process.
7. Manually loads/unloads units onto/off of the conveyor in the event of a Material Handling equipment breakdown.
8. Occasionally performs material handling duties (restocking parts, removing pallets, etc.).
9. Light curtain resets on palletizer equipment, and packaging machine.
10. Helps to maintain the accuracy of CILs, PMs, LOTO, and ODS documents.

Other
1. Other duties as assigned by the Senior Operator, Supervisor, or Department Manager.
2. Responsible for all training and training documentation for Final Assembly.
3. Supporting the training and development of peers within the organization.
4. Ability to flex to other shifts as training requirements dictate.

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